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If you are reusing disk drives that were once members of a RAID array, you should remove the RAID metadata from the disk drives first.
Not removing RAID metadata from drives can cause serious and varied problems.
Intel (Integrated) RAID
Configure the SATA in the host BIOS to RAID mode
Enter the RAID configuration (Control-I)
Delete the RAID volumes
If the RAID configuration (metadata) is 'messed up'
Recreate a RAID volume
Reboot and go back into the RAID configuration (Control-I) again
Delete the RAID volume just created
Reboot again
Linux Software RAID
Where x
is the drive you want to remove the RAID metadata from:
mdadm --zero-superblock /dev/sdx
Then verify:
dmraid -r